Fault
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Possible cause
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Diagnostic clue
|
Corrective action
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No plating at all
|
Open circuit |
If you are using a MultiPlater, an open circuit is indicated by a continuous red light. A conventional power supply will show zero amps. |
Check the workpiece connection, pen electrode and leads. Make sure the nib is fully wetted with plating solution so that electrical contact is maintained. If you are unsure whether the surface itself is electrically conductive, check it with the Conductivity Tester before continuing. |
| Connections reversed |
The MultiPlater will still show a green light and a conventional power supply will still show amps. |
Correct the polarity. Nickel and stainless steel will usually only need to be reactivated. Brass and copper may be etched and will need to be repolished before replating. |
| Nib not fully wetted with plating solution |
No current flows if the plating solution does not make contact between the pen electrode and the workpiece. |
Make sure the nib is fully wetted with Gold Pen Plating Solution. |
| Trying to plate directly onto a PVD coating |
Little or no gold may deposit. In some cases irregular swirling or streaked marks can appear across the surface. The nib may also become dark or gold-coloured as tiny particles of the PVD coating detach and collect on it. |
Do not pen plate directly onto the PVD coating. Remove the PVD coating completely, then prepare and plate the underlying surface. |
| Trying to plate directly onto a passive or difficult-to-plate metal or alloy |
Electrical contact is present, but little or no gold plating takes place. |
Use the appropriate preparation process before gold plating. Nickel, Monel and passive stainless steels may require Gold Strike. Aluminium requires Zincate Dip before the appropriate copper stages. |
| Platinum coating on the pen electrode completely worn away |
If you are using a MultiPlater, a continuous red light will show. A conventional power supply will show zero amps even though the electrical connections are sound. |
Replace the worn pen electrode. |
| Existing clear coat or E-coating on the surface |
A continuous clear insulating coating prevents electrical contact with the underlying metal, so no gold plates. With a MultiPlater, the indicator remains red because no current is flowing. The coating can be difficult to see and the underlying surface may still look metallic. |
Completely remove the clear coat or E-coating to expose the underlying metal, then prepare and activate that metal using the appropriate process before gold plating. |
Plating is slow
|
Gold content of the solution is depleted |
The solution has been used repeatedly and the plating rate has gradually become slower. |
Replace with fresh Gold Pen Plating Solution, or increase the voltage gradually within the recommended 4.5–7.0 V range. Stop increasing the voltage if the deposit begins to darken or burn. |
| Nib is not fully wetted/saturated with plating solution |
Plating takes place, but more slowly than expected. |
Make sure the nib is fully wetted and saturated with plating solution throughout the plating process. |
| Nib is too small for the area being plated |
The plating is progressing normally and there is good electrical contact, but it is taking a long time to build the required thickness over the whole area. |
Use a larger nib where practical. Use the Pen Plating Calculator to estimate the amount of solution and plating time required. |
| Voltage too low |
There is full electrical contact and plating is taking place normally, but the deposition rate is slower than expected. |
Increase the voltage gradually within the recommended operating range of 4.5–7.0 V. Stop increasing the voltage if the deposit begins to darken or burn. |
| Nib is not being kept in consistent contact with the workpiece |
Plating occurs when the nib is in good contact, but the overall build-up is slower because contact is weak or intermittent during the process. |
Keep the fully wetted nib in consistent contact with the surface while moving it continuously over the area being plated. |
| Solution or workpiece is too cold |
Plating is slower than usual even though the solution, nib and electrical contact are otherwise satisfactory. |
Allow the solution and workpiece to reach the normal operating temperature range of 14–25 °C before plating. |
| The expected plating time is shorter than the process actually requires |
The plating is proceeding normally, but the area is relatively large or a specified thickness is being built and the process simply takes longer than expected. |
Check the expected plating time using the Pen Plating Calculator for the actual area and thickness required. |
| High resistance in an electrical connection |
Plating is unusually slow despite otherwise normal conditions. A poor or partially oxidised connection may become noticeably warm or hot to the touch. |
Switch off the power and check all electrical connections. Clean or replace any oxidised, loose or damaged contacts before continuing. |
Plating is patchy or uneven
|
Insufficient activation of the surface |
Gold plates readily on some areas but is reluctant to start, or fails to plate, on others. |
Reactivate the surface before plating using the preparation method appropriate to the underlying metal. |
| Surface not properly cleaned |
Plating is patchy or refuses to deposit in some areas. Oil, grease or other contamination interferes with the plating process and can transfer to the nib. |
Improve the cleaning process. Wash or replace a contaminated nib before continuing. |
| Trying to plate directly onto a PVD coating |
Little or no gold may deposit. Irregular swirling or streaked marks may appear across the surface. The nib may also become dark or gold-coloured as tiny particles of the PVD coating detach and collect on it. |
Do not pen plate directly onto the PVD coating. Remove the PVD coating completely, then prepare and plate the underlying surface. |
| Residual brighteners or other strongly adherent residues from previous tank plating |
The surface has recently been tank plated and the subsequent gold deposits unevenly or refuses to plate properly in some areas. |
Thoroughly remove residual plating additives before gold plating. Where practical, use MPU before proceeding. Gold should not normally be plated directly onto copper; use a suitable barrier layer first. |
| Nib contaminated from a previous process |
The nib is discoloured or has retained foreign material from an earlier process. |
Wash the nib thoroughly and rinse very well with clean water. Replace the nib if the contamination cannot be removed. |
| Clear coat or E-coating only partially removed or intermittent |
Gold plates on exposed areas but not where the insulating coating remains, producing sharply defined or irregular patchy plating. |
Completely remove all remaining clear coat or E-coating, then prepare and activate the exposed metal before replating. |
| Deposit becoming dull as the gold thickness builds |
Some areas appear duller than others even though the gold is plating normally. With the Fine Fibre Nib and Fibre Nib, the deposit can begin to lose brightness above approximately 0.5 micron. The effect becomes more noticeable as the area being plated increases. |
For larger areas, consider using a larger nib. If the area is becoming impractical for pen plating, use Gold Brush Plating Solution instead. |
Deposit is dark/brown/burnt
|
Voltage too high |
The gold deposit becomes dark, brown or burnt, particularly on corners, points and other high-current areas. |
Reduce the plating voltage until a normal gold deposit is obtained. Keep within the recommended operating range of 4.5–7.0 V. |
| Pen/nib movement too slow |
Dark or burnt areas develop where the nib dwells too long in one place. |
Keep the nib moving continuously over the surface and avoid dwelling in one area. |
Plating is dull
|
Underlying surface is dull |
The gold deposit is sound and uniform, but has approximately the same surface finish as the surface underneath. |
Polish the surface to the required finish before gold plating. If it has already been plated, carefully polish the gold using the appropriate grade of MPU and replate if necessary. |
| Deposit thickness becoming too great for the nib |
The deposit starts bright but becomes progressively duller as the gold builds. With the Fine Fibre Nib and Fibre Nib, this can become noticeable above approximately 0.5 micron. |
Lightly polish the deposit with MPU or MPU Coarse, rinse thoroughly and continue plating without allowing the surface to dry. For larger areas, consider using a larger nib or changing to Gold Brush Plating Solution. |
| Brightener depleted with age |
The solution still plates gold at a normal rate, but the deposit is noticeably less bright than when the solution was fresh. |
Replace with fresh Gold Pen Plating Solution. |
| pH too high |
The solution still plates gold, but the deposit has become dull. |
Do not attempt to chemically adjust the plating solution. If the gold deposit is sound, the dullness can often be polished out using MPU Coarse or MPU as appropriate. Alternatively, use fresh solution. |
Plating fails the adhesive tape test or peels
|
Existing plating or coating is poorly adhered |
Examine the underside of the material removed by the tape. Its colour can help identify which plated layer has failed. There may already be signs of blistering, flaking or delamination before gold plating. |
Remove all loose or poorly adhered plating back to a sound surface before replating. A new gold layer cannot improve the adhesion of an unstable coating underneath it. |
| Plating directly onto a difficult-to-plate surface or coating |
Gold may initially appear to plate normally, but fails the adhesive tape test or subsequently peels. This can occur on passive metals and particularly on PVD-coated surfaces. |
Identify the underlying surface or coating and use the appropriate preparation process before gold plating. PVD coatings should normally be completely removed before plating the underlying surface. |
| Surface not properly activated, or allowed to dry after activation |
Gold plates but fails the adhesive tape test or subsequently peels. |
Reactivate the surface immediately before gold plating. After activation, rinse as required but do not allow the work to dry before plating. |
| Gold deposit is too thick |
As the gold deposit becomes thicker, internal stress can eventually reduce adhesion. |
Avoid building unnecessarily thick deposits. If the deposit has already peeled, remove the poorly adhered gold, prepare and reactivate the surface, and replate to a lower thickness. |
| Immersion deposit from contaminated process solution |
A very thin, sometimes virtually invisible, layer of another metal can form on the surface before gold plating. The gold may initially appear satisfactory but later fails because it is adhering to the immersion deposit rather than directly to the prepared surface. |
Replace the contaminated activator or cleaner, then prepare and reactivate the work before replating. Keep cleaning and activation solutions in good condition and avoid cross-contamination between different metals. |
Deposit colour is wrong
|
Gold deposit is too thin, allowing the underlying metal to influence the colour |
The colour is incorrect even though the gold is plating normally. This is particularly noticeable when plating directly over silver with very thin gold deposits. |
Continue plating to increase the gold thickness. As the deposit becomes thicker, the influence of the underlying metal diminishes and the normal Gold Pen colour develops. |
| Gold solution contaminated with another metal |
The gold plates normally but develops an unexpected colour. |
Prevent carry-over between processes. Thoroughly wash nibs and rinse the workpiece between each process. If the Gold Pen solution has become significantly contaminated, replace it. |
| Incorrect electrode material |
The gold deposit develops an abnormal colour during plating. |
Use the correct platinum pen electrode. If the solution has become significantly contaminated, replace the solution before continuing. |
| Gold coating is extremely thin |
At extremely low gold thicknesses, the colour of the underlying metal can influence the apparent colour of the finished surface. |
Continue plating to build a sufficiently thick gold deposit for the normal Gold Pen colour to develop. |
Poor coverage
|
Nib not fully wetted with plating solution |
Gold plates where good solution contact is made but fails or becomes weak elsewhere. The nib may look wet externally while not being fully saturated around the electrode. |
Fully saturate the nib with Gold Pen Plating Solution and keep it adequately wetted throughout plating. |
| Intermittent electrical contact |
Plating repeatedly starts and stops as the nib moves across the work. With a MultiPlater, the warning beep sounds and the indicator flashes between green and red as electrical contact is lost and restored. |
Check the workpiece connection and maintain continuous contact between the wetted nib and the workpiece while plating. |
| Nib too small for the area being plated |
Individual areas plate normally, but obtaining uniform coverage over the complete area is difficult or excessively slow. |
Use a larger nib appropriate to the area being plated. Use the Pen Plating Calculator to estimate the plating time. |
Speckled plating
|
Copper migration through the gold deposit |
The gold initially appears satisfactory but later develops a speckled appearance. Copper from the underlying copper-containing layer migrates upward through the gold by solid-state diffusion. The effect can appear relatively quickly when thicker gold coatings are plated directly over freshly plated copper, and more slowly when plated over copper or copper alloys. |
Apply a suitable barrier layer between the copper-containing surface and the gold to prevent copper migration. |
Scratchy plating
|
Particulate contamination of the nib |
Fine scratches appear as the nib passes over the surface, particularly where retained particles are harder than the metal being plated. |
Replace the nib. Do not continue plating with a nib containing particulate contamination. |
| Nib stored alongside abrasives |
Scratching starts immediately with an otherwise apparently clean nib. |
Replace the nib and store plating nibs separately from abrasives, polishing compounds and other sources of particulate contamination. |
| Underlying surface already scratched or insufficiently polished |
The gold follows the existing surface finish and the scratches remain visible after plating. |
Polish the underlying surface to the required finish before plating. |
Incorrect plating thickness
|
Incorrect plating area estimated or calculated |
This is a common cause of incorrect plating thickness. The actual area being plated differs from the area used in the calculation. |
Estimate the total area being plated as accurately as possible and repeat the calculation using the corrected area. |
| Thickness estimated from appearance |
The gold appears to have fully covered the surface, but subsequent thickness measurement shows that the deposit is thinner or thicker than required. |
Use the Pen Plating Calculator rather than judging thickness by appearance. |
| Plating conditions differ from those assumed by the calculator |
The calculated plating time has been followed but the measured thickness is consistently high or low. |
Where accurate thickness is important, verify the result by XRF or deposited weight and use the measured result to establish the actual plating performance under your working conditions. |
| Coulometer not calibrated to the actual process |
The required Coulometer reading has been delivered but XRF or weight measurement consistently shows that the resulting thickness differs from the target. |
For accurate thickness control, use the Coulometer with the Advanced Gold Pen Plating Calculator and establish a calibration factor from an accurately measured deposit. The Advanced Gold Pen Plating Calculator is for use with the Coulometer and cannot be used with a timer. |