Fault
|
Possible cause
|
Diagnostic clue
|
Corrective action
|
No plating at all (brush plating)
|
Open circuit |
If you are using a MultiPlater, an open circuit is indicated by a continuous red light. A conventional power supply will show zero amps. |
Check the workpiece connection, electrode and leads. Make sure the swab is fully wetted with plating solution so that electrical contact is maintained. If you are unsure whether the surface itself is electrically conductive, check it with the Conductivity Tester before continuing. |
| Connections reversed |
The MultiPlater will still show a green light and a conventional power supply will still show amps, but no gold deposits. |
Correct the polarity: workpiece negative (–), electrode positive (+). Chrome and stainless steel will usually only need to be reactivated. |
| Swab not fully wetted with plating solution |
No current flows if the plating solution does not make contact between the electrode and the workpiece. |
Make sure the swab is fully wetted with Gold Strike. |
| Trying to plate directly onto a PVD coating |
Gold Strike plates directly onto chrome, but PVD coatings are often mistaken for chrome or gold plate. Little or no gold may deposit. Irregular swirling or streaked marks can appear across the surface, rather like skate marks on an ice rink. The swab may also become dark or gold-coloured as tiny particles of the PVD coating detach and collect on it. |
We advise against brush plating directly onto the PVD coating. Remove the PVD coating completely, then prepare and plate the underlying surface. |
| Existing clear coat, lacquer or E-coating on the surface |
A continuous clear insulating coating prevents electrical contact with the underlying metal, so no gold plates. With a MultiPlater, the indicator remains red because no current is flowing. The coating can be difficult to see and the underlying surface may still look metallic. |
Completely remove the coating to expose the underlying metal, then prepare it using the appropriate process before plating. |
| Platinum coating on the electrode completely worn away |
If you are using a MultiPlater, a continuous red light will show. A conventional power supply will show zero amps even though the electrical connections are sound. |
Replace the worn electrode, or use a Carbon Electrode. |
Plating is slow (brush plating)
|
Gold Strike plates more slowly than gold plating solutions |
Plating is proceeding normally, with some gassing under the swab. This is normal: Gold Strike is designed to give excellent adhesion, not speed. |
Use Gold Strike for a thin adhesion layer only, then build up the gold thickness with Gold Brush Plating Solution. Check the expected plating time with the Gold Strike Calculator. |
| Gold content of the solution is depleted |
The solution has been used repeatedly and the plating rate has gradually become slower. Gold Strike contains only 2 g/L of gold, so a small volume of solution is used up relatively quickly. |
Replace with fresh Gold Strike. The Gold Strike Calculator shows the volume of solution needed for the job. |
| Voltage too low |
There is full electrical contact and plating is taking place, but the deposition rate is slower than expected. |
Increase the voltage gradually within the recommended operating range of 3–4 V. |
| Swab not fully wetted, too small, or not kept in consistent contact |
Plating takes place, but the overall build-up is slower than expected. |
Keep the swab fully wetted and in consistent contact with the surface while moving it continuously. Use a larger swab where practical and select it in the Gold Strike Calculator. |
| Solution or workpiece is too cold |
Plating is slower than usual even though the solution, swab and electrical contact are otherwise satisfactory. |
Allow the solution and workpiece to reach the operating temperature range of 18–40 °C before plating. |
| High resistance in an electrical connection |
Plating is unusually slow despite otherwise normal conditions. A poor or partially oxidised connection may become noticeably warm or hot to the touch. |
Switch off the power and check all electrical connections. Clean or replace any oxidised, loose or damaged contacts before continuing. |
Plating is patchy or uneven (brush plating)
|
Insufficient activation of the surface |
Gold plates readily on some areas but is reluctant to start, or fails to plate, on others. This is most common on chrome and surgical stainless steel. |
Rub the surface with MPU immediately before plating, rinse, and plate without allowing the surface to dry. For passive stainless steel, Stainless Steel Activator for Brush Plating can also be used. |
| Surface not properly cleaned |
Plating is patchy or refuses to deposit in some areas. Oil, grease or other contamination remaining on the surface interferes with plating and is transferred to the swab. |
Improve the cleaning process, introducing a degreasing stage where necessary. The contaminated swab must be washed thoroughly with concentrated detergent and rinsed very well with clean water before being used again. |
| Chrome worn through or damaged |
On older chrome-plated articles, worn areas may expose the nickel, copper or brass underneath. The gold looks different over these areas, or later develops speckles. |
Inspect the surface carefully before plating. We strongly advise against using Gold Strike on copper or its alloys. Where copper or brass is exposed, apply a barrier layer of nickel, silver or palladium first – see the Process Sequences tab. |
| Clear coat, lacquer or E-coating only partially removed |
Gold plates on exposed areas but not where the insulating coating remains, producing sharply defined or irregular patchy plating. |
Completely remove all remaining coating, then prepare the exposed metal before replating. |
| Swab contaminated from a previous process |
The swab is discoloured, indicating that it has retained foreign material from an earlier process. |
Wash the swab thoroughly with concentrated detergent and rinse very well with clean water. Replace the swab if the contamination cannot be removed. |
| Residual brighteners or other strongly adherent residues from previous tank plating |
The surface has recently been tank plated, particularly with silver, and the Gold Strike deposits unevenly or refuses to plate properly in some areas. |
Thoroughly remove residual plating additives before plating. Where practical, rub the surface with MPU before proceeding. Freshly tank-plated silver can retain strongly adherent sulphide brighteners which can seriously interfere with subsequent plating. We strongly advise against using Gold Strike on copper or its alloys; apply a suitable barrier layer first. |
Deposit is grey-brown (brush plating)
|
Iron contamination |
The gold deposit has a grey-brown appearance. A stainless steel electrode is being used. |
Stop using the stainless steel electrode and discard the contaminated solution. Use a Carbon Electrode or Platinum Electrode. |
Plating fails the adhesive tape test or peels (brush plating)
|
Surface not properly activated, or allowed to dry after activation |
Gold plates but fails the adhesive tape test or subsequently peels. This is particularly common on chrome and stainless steel if the surface is allowed to dry after preparation. |
Rub the surface with MPU immediately before plating. After preparation, rinse as required but do not allow the work to dry before plating. |
| Gold Strike layer is too thick on a difficult-to-plate surface |
Gold Strike has been plated well beyond approximately 0.1 µm on chrome or surgical stainless steel. As the deposit becomes thicker, internal stress can cause it to fail the tape test or peel. |
Keep the Gold Strike layer to approximately 0.1 µm on chrome and surgical stainless steel. Build any further thickness with Gold Brush Plating Solution. |
| Next gold layer peels away from the Gold Strike |
The Gold Strike layer itself is sound, but the gold plated on top of it separates. The work may have been allowed to dry, or been handled or contaminated, between the two stages. |
After Gold Strike, rinse and go straight to the next gold plating stage without allowing the work to dry. If the work has dried, lightly rub it with MPU, rinse and continue. |
| Existing plating or coating is poorly adhered |
Examine the underside of the material removed by the tape. A gold-coloured underside indicates failure at the gold interface, while a silver, chrome or copper-coloured underside indicates that an underlying plated layer has failed. There may already be signs of blistering, flaking or delamination before gold plating. |
Remove all loose or poorly adhered plating back to a sound surface before replating. A new gold layer cannot improve the adhesion of an unstable coating underneath it. |
| Plating onto a PVD coating |
Gold may initially appear to plate normally, but fails the tape test or subsequently peels. |
Remove the PVD coating completely, then prepare and plate the underlying surface. |
| Immersion deposit from contaminated process solution |
A very thin, sometimes virtually invisible, layer of another metal — most commonly copper — forms on the surface before plating. The gold may initially appear satisfactory but fails the adhesive tape test or subsequently peels because it is adhering to the poorly adherent immersion deposit rather than directly to the prepared surface. Copper contamination is particularly common when activators or cleaners have previously been used with copper or copper alloys. |
Replace the contaminated activator or cleaner, then prepare and reactivate the work before replating. Good housekeeping: do not process ferrous and non-ferrous metals in the same acidic activator, and replace cleaning solutions regularly. Avoid cathodic cleaning in cleaner that has previously been used with copper or copper alloys, particularly tarnished copper alloys. |
| Gold Strike used on copper, brass, bronze or another copper alloy |
The article is copper or a copper alloy, or copper or brass has been exposed underneath worn plating. Gold Strike Brush and Tank is not suitable for these metals. |
We strongly advise against using Gold Strike on copper or its alloys. Apply a barrier layer of nickel, silver or palladium, then plate with Gold Brush Plating Solution – see the Process Sequences tab. |
Plating is dull (brush plating)
|
Underlying surface is dull |
The gold deposit is sound and uniform, but has approximately the same surface finish as the surface underneath. Gold Strike will retain the brightness of the underlying surface, but it will not level it. |
Polish the surface to the required finish before plating. If it has already been plated, carefully polish the gold using the appropriate grade of MPU and replate if necessary. |
Deposit colour is wrong (brush plating)
|
Gold Strike layer is very thin |
The gold looks pale, greyish or uneven in colour because the underlying chrome or stainless steel is still showing through the thin gold. |
Continue plating to approximately 0.1 µm, or follow the Gold Strike with Gold Brush Plating Solution to develop the full gold colour. |
| Solution contaminated with another metal |
The gold plates normally but develops an unexpected colour. Contamination can come from a swab previously used with another plating solution and not thoroughly washed, or from a workpiece not properly rinsed between processes. For example, copper contamination can give a reddish hue. |
Prevent carry-over between processes. Thoroughly wash swabs with concentrated detergent and rinse very well with clean water before using them with another solution. Rinse the workpiece thoroughly between each process. If the Gold Strike has become significantly contaminated, replace it. |
| Incorrect electrode material |
The deposit develops an abnormal colour during plating. A copper electrode can produce a reddish deposit, while a nickel electrode can give a noticeably paler colour. |
Use a Carbon Electrode or Platinum Electrode. If the solution has become significantly contaminated, replace it before continuing. |
Poor coverage (brush plating)
|
Swab not fully wetted with plating solution |
Gold plates where good solution contact is made but fails or becomes weak elsewhere. The swab may look wet externally while not being fully saturated around the electrode. |
Fully saturate the swab with Gold Strike and keep it adequately wetted throughout plating. |
| Intermittent electrical contact |
Plating repeatedly starts and stops as the swab moves across the work. With a MultiPlater, the warning beep sounds and the indicator flashes between green and red as electrical contact is lost and restored. |
Check the workpiece connection and maintain continuous contact between the wetted swab and the workpiece while plating. |
| Swab too small for the area being plated |
Individual areas plate normally, but obtaining uniform coverage over the complete area is difficult or excessively slow. |
Use a larger swab appropriate to the area being plated. Use the Gold Strike Calculator to select the appropriate swab and estimate the plating time. |
Scratchy plating (brush plating)
|
Particulate contamination of the swab |
Fine scratches appear as the swab passes over the surface, particularly where retained particles are harder than the metal being plated. |
Replace the swab. Do not continue plating with a swab containing particulate contamination. |
| Swab stored alongside abrasives |
Scratching starts immediately with an otherwise apparently clean swab. |
Replace the swab and store plating swabs separately from abrasives, polishing compounds and other sources of particulate contamination. |
| Old silver-plating swab contains metallic silver particles |
An old silver swab has darkened or been exposed to light before being thoroughly washed, allowing retained silver compounds to be photoreduced to metallic silver particles. |
Replace the swab. Do not try to recover a swab once metallic silver particles are trapped in it. |
Incorrect plating thickness (brush plating)
|
Incorrect plating area estimated or calculated |
This is the most common cause of incorrect plating thickness. It is particularly easy to underestimate irregular shapes, edges, recesses or multiple surfaces. |
Estimate the total area as accurately as possible and repeat the calculation using the corrected area. If you are unsure how to estimate the surface area of your workpiece, ask our Technical Assistant for help. |
| Thickness estimated from appearance |
The gold appears to have fully covered the surface, but measurement shows the deposit is thinner or thicker than required. Appearance alone is not a reliable guide to thickness once full coverage has been obtained. |
Use the Gold Strike Calculator to work out the plating time rather than judging thickness by appearance. |
| Plating conditions differ from those assumed by the calculator |
The calculated plating time has been followed but the measured thickness is consistently high or low. Swab movement, electrical contact, voltage and temperature all affect the actual plating rate. |
For work where thickness is important, measure the result by XRF or by weighing the article before and after plating, and use the measured result to adjust plating times under your working conditions. |